Turnkey Project From A to Z Pure Water Bottle Filling Machine Price Sri lanka / Fill/ Cap Combiblock Filling Machine

Advantages:

It doesn’t need empty bottle conveyor and rinsing part of the traditional filling machine, which saves a lot of room for the production plant, reduces water consumption from rinsing and energy consumption from fans used on empty bottle conveyor. It cuts a majority part of transit and guarantees the overall hygiene standard of the entire machine, which better helps end users increasing the overall production efficiency, lowering investment costs, saving energy consumption and maintenance costs.

1. Preform feed-in and unscrambling

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.

2. Heater

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.

3. Blowing unit

Special manipulator delivers heated preforms to moulds along certain cam curve. After stretch pre-blow, the preform will be blown to bottles by connecting high pressure compressed air. Special manipulator sends the finished bottle out along certain cam curve.

4. Filling unit

The blow-made bottles are transported to filler via starwheel. After entering filler, the bottle is held by gripper of lifting cylinder and realizes up and down under effect of cam.
The filler adopts gravity filling way. Bottle mouth rises to open filling valves and start filling. While product rises and plugs up air return hole, the filling will be finished. After filling, bottle mouth moves down and leaves the filling valve.

5. Capping unit

Bottles enter capper via transition starwheel. The anti-rotation knife of capper blocks bottle neck to keep bottle vertical and prevent rotation. Capping heads keep revolution and do rotation. Under effect of cam, the action of gripping cap, sleeve cap, screwing cap and discharging cap to finish the whole capping course. The finished bottles are conveyed via bottle-out starwheel onto bottle-out conveyor, and then are sent out of the combiblock. The whole machine adopts console sealing windows, beautiful and decent.

_{Main Configuration:}

^{1.The machine is made by aluminum alloy, carbon steel, stainless steel and alloy steel.
2.Bearings adopt domestic high quality bearings, imported bearings from Japan and Germany. The self-lubrication oil-free bearing adopts IGUS product.
3.High pressure air valves adopt product of NORGREN, EUGEN SEITZ, and SMC, etc.
4.High pressure exhaust mufflers adopt product of American and German companies.
5.Pneumatic parts adopts product of FESTO, SMC, NORGREN, etc.
6.Touch screen system adopt product of Schneider, SIEMENS, etc.
7.PLC adopts product of MITSUBISHI, SIEMENS, SCHNEIDER, etc.
8.Photoelectric sensor adopt product of TURCK, OMRON, BANNER, etc.
9.Contactor adopts product of SIEMENS, Schneider, etc.
10.Connecting terminals adopt product of PHOENIX, ABB, etc.}

Flow Chart:

1.Preform input
2.Heating
3.Bottle blowing
4.Star wheel transmission
5.Filling
6. Capping
7.Product output

Blowing-Filling-Capping Combiblock:

The innovative packing technology with a single unit machine to complete the whole process from preform to bottled liquid products.

Blower, filler and capper combined to one block, improves sanitary conditions, reduce cross contamination, increase running effieciency, and reduce energy consumption.

1.About us

Set up in 2008, Meantech leads the market in the field of liquid bottling, blow molding, labeling, packaging machinery and process technology for water, tea, juice, carbonated drinks, energy drinks, liquid, beer, edible oil, dairy and daily care products, etc.

We can customize liquid food production lines according to customers’ demand. Every customer is the result of our proven experience and innovation. We continually focus on providing customers with advanced technology, engineering and facility that are designed with one motto in mind: ensure you to reach business goals with most optimized planning.

Why choose us?

_{(1)A to Z turnkey plant provider
(2)Fully automatic or economic solution optional
(3)10+ years of global market experience
(4)Serve customers over 50 countries and regions worldwide}

Office & Factory & Workshop

2.Exhibitions

Meantech,as an professional liquid filling and packing machine manufacturer,we often have chance to go out for exhibition to show our beverage filling machines and communicate processing technology with other industrial colleagues.

Spare Parts / Maintenance, Installation & Commissioning / Training

^{No matter whether you’re a newcomer or a sectoral expert – we have the specialists who can provide the comprehensively can-do support you need for planning a new facility in terms of not only actual beverage production, but also filling, packaging, utilities and logistics. In closely responsive consultation with you, from a multiplicity of possible options, we select the technologically and commercially most effective variant, handle the design and planning work, and bring the project to a successful conclusion at your chosen location. Meantech is not only the consultant here, but also takes responsibility for executing the entire project}